How to choose the right cable for your projects? 5 Essential Steps for Cable Selection
January 27, 2026
Selecting the correct cable ensures not only the safety and efficiency of an electrical system but also optimizes the project budget. Below is our professional framework for selecting high-performance cables.
1. Define Voltage Rating
Low Voltage (LV): Up to 1kV (1000V). Common for residential, commercial, and light industrial applications.
Medium Voltage (MV): 6kV to 35kV. Used for primary power distribution and large-scale industrial plants.
High Voltage (HV): Above 66kV. Reserved for long-distance power transmission.
2. Select Conductor Material
Copper (CU): The "Gold Standard." It offers superior conductivity, flexibility, and easier termination. Recommended for high-stability projects.
Aluminum (AL): A cost-effective alternative. It is lighter and cheaper but requires a larger cross-sectional area to carry the same current as copper.
3. Choose Insulation Material (Thermal Performance)
PVC (Polyvinyl Chloride): Rated for 70°C. Ideal for general-purpose indoor wiring where temperatures are stable.
XLPE (Cross-linked Polyethylene): Rated for 90°C. It is the high-performance choice for power cables due to its excellent thermal stability, chemical resistance, and higher current-carrying capacity.
4. Mechanical Protection (Armoring)
Unarmored : For indoor trays or conduits.
STA (Steel Tape): Resists heavy pressure; best for underground burial.
SWA (Steel Wire): Resists high tension; best for vertical or pulling tasks.
AWA (Aluminum Wire): For Single Core cables; prevents magnetic heating (eddy currents).
5. Environmental & Safety Requirements
Flame Retardant (FR): Prevents the spread of fire along the cable run.
Fire Resistant: Maintains circuit integrity for a specific period (e.g., 90 or 120 minutes) during an active fire.
Low Smoke Zero Halogen (LSZH): Necessary for public spaces (airports, hospitals, subways) to prevent toxic gas emission in case of fire.