TTU Cable 600V – AL(AA-8000)/XLPE/PVC – Aluminum Alloy Power Cable for Underground Industrial Applications
Product Overview
The TTU Cable 600V – AL(AA-8000)/XLPE/PVC is a specialized transformer tap unit (TTU) cable designed for secondary distribution networks, transformer connections, and service entrance applications. Rated at 600V, this cable features AA-8000 series aluminum alloy conductor, XLPE insulation, and a PVC outer sheath.
AA-8000 aluminum alloy provides excellent creep resistance, flexibility, and corrosion resistance – making it a reliable and cost-effective alternative to copper for low voltage distribution. The XLPE insulation offers high thermal rating (90°C) and superior dielectric strength, while the PVC sheath provides durability and moisture protection.
Voltage rating: 600V Conductor material: AA-8000 series aluminum alloy (compact stranded) Insulation: XLPE (Cross-linked Polyethylene) Sheath: PVC (Polyvinyl Chloride) Standards: ASTM B800, ASTM B801, UL 83, UL 44 (optional)
Key Features
Feature
Benefit
AA-8000 aluminum alloy conductor
Excellent creep resistance, comparable to copper in terminations
XLPE insulation
Higher current rating, better thermal stability (90°C continuous)
600V rating
Suitable for secondary distribution and transformer tap applications
Lightweight
50% lighter than copper – easier handling, lower installation cost
Compact stranding
Improved flexibility, smaller overall diameter
PVC outer sheath
Good mechanical protection, moisture resistance, UV resistant (optional)
Corrosion resistant
Performs well in various environments
Applications
The TTU Cable 600V – AL(AA-8000)/XLPE/PVC is widely used in:
1. Transformer Tap Units (TTU)
Connecting pad-mounted transformers to secondary distribution networks
Low voltage side of distribution transformers
2. Secondary Distribution Networks
Underground residential distribution (URD)
Feeder cables between distribution points
3. Service Entrance
Commercial and industrial building service feeds
Meter pedestal connections
4. Renewable Energy
Solar farm collection systems (low voltage side)
Wind turbine auxiliary power connections
5. Industrial & Commercial Power
Feeder cables for lighting and power panels
Control circuits where aluminum alloy is specified
Construction Details
Layer
Material
Function
Conductor
AA-8000 series aluminum alloy (compact stranded)
High conductivity, creep resistance, lightweight
Conductor Shield
Semi-conductive layer (optional, depends on voltage)
Even electrical stress distribution
Insulation
XLPE (Cross-linked Polyethylene)
High dielectric strength, 90°C rating
Filler/Binder
Polypropylene or paper (multi-core versions)
Maintains circular shape
Inner Sheath
Optional (for multi-core cables)
Bedding for armour or screening
Outer Sheath
PVC (Polyvinyl Chloride)
Mechanical protection, moisture resistance
Note: TTU cables are typically single-core or multi-core depending on application.
1.14mm – 2.41mm (depending on conductor size, per UL 44)
Sheath Material
PVC (black)
Sheath Thickness
1.14mm – 2.03mm
Operating Temperature
-40°C to +90°C (normal), +130°C (emergency overload)
Short Circuit Temperature
250°C (max)
Minimum Bending Radius
5 × overall diameter (single-core)
Flame Test
UL 1581 VW-1 (optional)
Sunlight Resistance
Optional (UV-stabilized PVC)
Direct Burial
Yes, with appropriate installation
Available Sizes & Current Ratings (Single Core, 90°C XLPE, in Duct/Air)
AWG/kcmil
Conductor Diameter (mm)
Approx. Weight (kg/km)
Current Rating (Air, 90°C)
1/0 AWG (53.5mm²)
~8.4
~150
~150A
2/0 AWG (67.4mm²)
~9.4
~185
~175A
3/0 AWG (85.0mm²)
~10.5
~230
~200A
4/0 AWG (107.2mm²)
~11.7
~290
~230A
250 kcmil (126.7mm²)
~12.8
~340
~255A
350 kcmil (177.3mm²)
~15.0
~470
~310A
500 kcmil (253.4mm²)
~17.8
~670
~380A
750 kcmil (380.0mm²)
~21.6
~990
~475A
Values are indicative. Current ratings depend on installation conditions. Please request official datasheet for exact specifications.
Why Choose AA-8000 Aluminum Alloy Over Copper?
Feature
AA-8000 Aluminum Alloy
Copper
Weight
~50% lighter
Heavier
Cost
~40-50% lower
Higher
Creep resistance
Excellent (AA-8000 specific)
Excellent
Termination compatibility
Requires AA-8000 rated lugs
Standard lugs work
Corrosion resistance
Good
Very good
Conductivity (% IACS)
~61%
100%
Flexibility
Good (compact stranding)
Very good
AA-8000 aluminum alloy is specifically designed for electrical applications and, when properly terminated with compatible connectors, performs reliably equivalent to copper.
Standards Compliance
Standard
Description
ASTM B800
Standard specification for AA-8000 aluminum alloy wire
ASTM B801
Standard specification for AA-8000 aluminum alloy conductors
UL 83
Thermoplastic-insulated wires and cables
UL 44
Thermoset-insulated wires and cables (XLPE)
CSA C22.2 No. 38
Aluminum alloy wire and cable (Canadian standard)
Comparison with Standard Aluminum (1350) Conductor
Feature
AA-8000 Alloy
1350 EC Aluminum
Creep resistance
Excellent (special alloy)
Poor (prone to loosening)
Termination reliability
High (with proper lugs)
Low (requires retorquing)
Flexibility
Good (compact stranding)
Poor
Conductivity
~61% IACS
~61% IACS
Code compliance
Required for most modern applications
Not recommended for terminations
Packaging & Delivery
Packaging: Wooden reels, steel reels, or coils (depending on size)
Length per reel: 500m, 1000m, or custom lengths
Lead time: 15–25 days after deposit confirmation
Shipping: Sea freight, air freight, or express courier for sample orders
Why Buy From Us?
Direct manufacturer – factory pricing, quality control
Technical support – fast response to technical queries
Frequently Asked Questions (FAQ)
Q: What does TTU cable stand for? A: TTU stands for Transformer Tap Unit. These cables are specifically designed to connect pad-mounted transformers to secondary distribution networks at 600V.
Q: Why use AA-8000 aluminum alloy instead of standard aluminum? A: AA-8000 series aluminum alloy is specifically formulated to address the creep and termination issues of standard EC aluminum (1350). It offers excellent creep resistance, making terminations more reliable and maintenance-free.
Q: Can I terminate AA-8000 cable with standard copper lugs? A: No. AA-8000 aluminum alloy requires connectors specifically rated for aluminum (typically tin-plated or bi-metallic lugs) to prevent galvanic corrosion and ensure proper contact pressure.
Q: Is this cable suitable for direct burial? A: Yes, the PVC outer sheath provides good moisture resistance. For direct burial applications, we recommend confirming that the specific PVC compound is rated for underground use.
Q: What is the temperature rating of the XLPE insulation? A: The XLPE insulation is rated for 90°C continuous operation, 130°C emergency overload, and 250°C short circuit conditions.
Q: Do you provide free samples? A: Yes, we provide free samples of the TTU cable. The customer is only responsible for the shipping cost.
Q: What is the minimum order quantity (MOQ)? A: MOQ depends on the conductor size.
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