Informasi Detail

Aplikasi:	Jalur distribusi overhead	Core No.:	1,2,3,4 lebih multicore
Nilai Tegangan:	6,35/11kV	Gelar Instalasi:	-20 ℃ -90 ℃
Utusan netral:	AAC, AAAC atau ACSR	Isolasi:	XLPE/PE/PVC

Deskripsi Produk

Aerial Bundle Cable (ABC) 6.35/11kV – Medium Voltage Overhead Distribution Cable | IEC 60502-2

Product Overview

The Aerial Bundle Cable (ABC) 6.35/11kV is a medium voltage overhead distribution cable designed for reliable and safe power transmission in 11kV class networks. Manufactured in strict accordance with IEC 60502-2, this cable features XLPE insulated phase conductors twisted together, offering significant advantages over traditional bare overhead conductors.

Unlike bare conductors, the aerial bundled construction minimizes the risk of phase-to-phase faults caused by tree branches, animals, or conductor clashing. It also reduces power outages, improves public safety, and lowers maintenance costs – making it the preferred choice for utilities, rural electrification, and renewable energy projects worldwide.

Voltage rating: 6.35/11kV (U₀/U)
Standard: IEC 60502-2
Construction: Aerial bundled – insulated phase conductors twisted (with or without messenger)
Conductor material: Aluminum (AAAC or AAC)
Insulation: XLPE (Cross-linked Polyethylene) – UV resistant

Key Features

Feature	Benefit
IEC 60502-2 certified	Internationally recognized quality standard for MV cables
Aerial bundled design	Eliminates phase-to-phase faults from external contact
XLPE insulation	High thermal rating (90°C continuous), excellent dielectric strength
UV resistant material	Long service life in direct sunlight and harsh weather
Lightweight aluminum conductor	Easier handling, lower sag, reduced tower loading
Weather and moisture resistant	Withstands rain, humidity, and temperature extremes
Tree and animal contact safe	Insulated conductors prevent short circuits
Low maintenance	Fewer outages, reduced operational costs

Applications

The Aerial Bundle Cable (ABC) 6.35/11kV is widely used in the following applications:

1. Medium Voltage Overhead Distribution

Primary distribution lines in 11kV networks
Feeders from substations to distribution transformers

2. Rural and Suburban Electrification

Power supply to remote villages and farms
Replacement of aging bare conductor networks

3. Utility Power Grids

Network expansion in areas with dense vegetation
Reliability improvement projects

4. Renewable Energy Projects

Solar farm MV collection systems
Wind farm internal distribution

5. Industrial and Mining Facilities

Overhead power supply to remote installations
Temporary or permanent site distribution

6. Infrastructure Projects

Airport perimeter lighting and power
Port and harbor distribution
Railway support systemsConstruction Details

Layer	Material	Function
Conductor	AAAC (Aluminum Alloy) or AAC (Aluminum) – Class 2 stranded	High conductivity, lightweight, corrosion resistant
Conductor Screen	Semi-conductive XLPE (for screened cables)	Even electrical stress distribution
Insulation	XLPE (Cross-linked Polyethylene)	High dielectric strength, 90°C rating, UV resistant
Insulation Screen	Semi-conductive XLPE (optional)	Stress control
Core Assembly	3 insulated phase cores twisted together	Compact, self-supporting construction
Messenger (optional)	Aluminum alloy or galvanized steel	Additional tensile strength for long spans

Technical Specifications

Parameter	Value
Rated Voltage (U₀/U)	6.35/11kV
Maximum Operating Voltage (Um)	12kV
Standard	IEC 60502-2
Conductor Material	AAAC (Aluminum Alloy 6201) or AAC (1350 Aluminum)
Conductor Sizes Available	25mm², 35mm², 50mm², 70mm², 95mm², 120mm², 150mm², 185mm², 240mm²
Conductor Class	Class 2 (stranded) per IEC 60228
Insulation Material	XLPE (Cross-linked Polyethylene)
Insulation Thickness	3.4mm – 5.5mm (depending on conductor size, per IEC 60502-2)
Operating Temperature (Normal)	-20°C to +90°C
Operating Temperature (Emergency)	+130°C (overload)
Short Circuit Temperature	+250°C (max)
Minimum Bending Radius (Installation)	15 × overall diameter
Minimum Bending Radius (Fixed)	12 × overall diameter
UV Resistance	Yes (UV stabilized XLPE)
Water Resistance	Yes (suitable for outdoor overhead exposure)
Flame Retardant	Optional (IEC 60332-1)

ABC vs Bare Overhead Conductor – Comparison

Feature	Aerial Bundle Cable (ABC)	Bare Overhead Conductor
Phase insulation	Yes (XLPE)	No
Phase-to-phase fault risk	Very low	High
Tree branch contact	Safe – no fault	Causes short circuit
Animal induced faults	Minimal	Common (birds, squirrels)
Conductor clashing (wind)	No risk	Risk of faults
Conductor theft	Less attractive	High (scrap value)
Installation cost	Moderate	Low
Maintenance frequency	Low	High
Service reliability	High	Moderate
Visual appearance	Compact, neat	Open, messy
Typical span length	50-80m	100-300m
Right-of-way width	Narrower	Wider

Why Choose XLPE Insulation for MV ABC?

Feature	Benefit
High thermal rating (90°C)	Higher current carrying capacity than PVC
Excellent dielectric strength	Reliable performance at 11kV
Low dielectric losses	Energy efficient operation
Moisture resistance	Suitable for outdoor exposure
UV resistance	Long service life in direct sunlight
Abrasion resistance	Withstands wind-induced movement and tree contact
Chemical resistance	Resists pollutants and industrial fallout

Installation Guidelines

Recommended Span Lengths

Configuration	Typical Span
Self-supporting (no messenger)	Up to 50-60 meters
With messenger wire	Up to 80-100 meters
With messenger + ice/wind loading	Consult engineering

Recommended Hardware

Component	Purpose
Suspension clamps	Tangent poles (straight line)
Tension clamps	Dead-end poles and corners
Penetration connectors	Tapping to transformers
Earthing kits	Cable screen termination
Service loops	Allow for expansion and future tapping

Packaging & Delivery

Packaging: Wooden reels or steel reels (IEC 60245 standard)
Length per reel: 500m, 1000m, or custom lengths
Lead time: 15–25 days after deposit confirmation
Shipping: Sea freight, air freight, or express courier for sample orders

Why Buy From Us?

Direct manufacturer – competitive factory pricing
IEC 60502-2 certified – internationally recognized quality
Free samples available (shipping cost only)
12-month warranty against manufacturing defects
OEM/ODM supported – custom printing, packaging
Technical support – fast response to technical queries

Frequently Asked Questions (FAQ)

Q: What does ABC stand for?
A: ABC stands for Aerial Bundle Cable – a type of overhead cable where insulated phase conductors are twisted together, offering improved safety and reliability compared to bare conductors.

Q: What is the voltage rating of this ABC cable?
A: This cable is rated at 6.35/11kV (U₀/U), suitable for medium voltage overhead distribution networks.

Q: What is the difference between ABC and bare overhead conductors?
A: ABC cables have insulated phase conductors twisted together, preventing phase-to-phase contact from tree branches, animals, or conductor clashing. Bare conductors have no insulation and are more prone to faults.

Q: Can this cable be installed without a messenger wire?
A: Yes, many MV ABC cables are self-supporting for short to medium spans (up to 60 meters). For longer spans or areas with heavy ice/wind loads, a separate messenger wire is recommended.

Q: Is the cable UV resistant for outdoor use?
A: Yes, the XLPE insulation is UV stabilized for long-term outdoor overhead exposure.

Q: Do you provide free samples?
A: Yes, we provide free samples of MV ABC cable. The customer is only responsible for the shipping cost.

Q: Can you provide MTC and COC for this cable?
A: Yes, we provide Mill Test Certificates (MTC) and Certificates of Conformance (COC) with every shipment. Sample documents can be provided for your technical team to review.

Q: What is the minimum order quantity (MOQ)?
A: MOQ depends on the conductor size. For standard sizes like 3×70mm² or 3×95mm², we accept orders as low as 500 meters for trial purposes.

Factory

Aerial Bundle Cable (ABC) 6.35/11kV – Medium Voltage Overhead Distribution Cable | IEC 60502-2 0

Projects

Aerial Bundle Cable (ABC) 6.35/11kV – Medium Voltage Overhead Distribution Cable | IEC 60502-2 1

Delivery and Pacakge

Aerial Bundle Cable (ABC) 6.35/11kV – Medium Voltage Overhead Distribution Cable | IEC 60502-2 2

FAQ

1. What are the main types of power cables you manufacture?

We manufacture a wide range of power cables, including low voltage (LV), medium voltage (MV), and high voltage (HV) cables, as well as armoured cables, XLPE insulated cables, PVC insulated cables, and control cables. Our products comply with international standards such as IEC, BS, and ASTM.

2. What is the difference between XLPE and PVC insulated cables?

XLPE insulated cables offer higher temperature resistance, better electrical performance, and longer service life compared to PVC cables. XLPE cables are widely used in medium and high voltage power transmission, while PVC cables are typically used for low voltage applications.

3. What is armoured cable and where is it used?

An armoured cable is designed with a protective steel layer (such as steel tape armour or steel wire armour) to provide mechanical protection. It is commonly used for underground installation, industrial plants, power distribution networks, and harsh environments.

4. What standards do your cables comply with?

Our cables are manufactured in accordance with international standards such as IEC 60502, IEC 60228, BS 5467, BS 6724, ASTM, and other customized standards based on project requirements. We also provide third-party testing and certification upon request.

5. How to choose the right cable size for my project?

Choosing the correct cable size depends on several factors, including current carrying capacity, voltage level, installation method, ambient temperature, and voltage drop requirements. Our technical team can assist you in selecting the most suitable cable for your application.

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A*s

Sri Lanka Nov 12.2025

Bermanfaat (3)

fast delivery and good quality, so as the service

C*r

Namibia Sep 18.2025

Bermanfaat (1)

a new design cable for our projects, good quality

T*l

Philippines Aug 21.2025

Bermanfaat (2)

perfect

Label:

Tempat asal:	Hebei, Tiongkok
Nama merek:	Aerial Bundled Cable
Sertifikasi:	CCC,ISO,TUV,CE
Nomor model:	ABC

Kuantitas min Order:	Bisa dinegosiasikan
Harga:	dapat dinegosiasikan
Kemasan rincian:	Drum Kayu / Drum Baja
Waktu pengiriman:	7-30 hari berdasarkan Qty yang berbeda
Syarat-syarat pembayaran:	L/C,T/T
Menyediakan kemampuan:	100 km/minggu

Aerial Bundle Cable (ABC) 6.35/11kV – Medium Voltage Overhead Distribution Cable | IEC 60502-2

Applications

Recommended Hardware

Packaging & Delivery

Why Buy From Us?

Frequently Asked Questions (FAQ)

Factory

Projects

Delivery and Pacakge

FAQ

1. What are the main types of power cables you manufacture?

2. What is the difference between XLPE and PVC insulated cables?

3. What is armoured cable and where is it used?

4. What standards do your cables comply with?

5. How to choose the right cable size for my project?

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